An immersed phase field fracture model for microporomechanics with Darcy–Stokes flow 

Physics of Fluids 33, 016603 (2021); https://doi.org/10.1063/5.0035602
 
​Hyoung Suk Suh (서형석) and  WaiChing Sun (孫維正)

ABSTRACT
This paper presents an immersed phase field model designed to predict the fracture-induced flow due to brittle fracture in vuggy porous media. Due to the multiscale nature of pores in the vuggy porous material, crack growth may connect previously isolated pores, which leads to flow conduits. This mechanism has important implications for many applications such as disposal of carbon dioxide and radioactive materials and hydraulic fracture and mining. To understand the detailed microporomechanics that causes the fracture-induced flow, we introduce a new phase field fracture framework where the phase field is not only used as an indicator function for damage of the solid skeleton but also used as an indicator of the pore space. By coupling the Stokes equation that governs the fluid transport in the voids, cavities, and cracks and Darcy’s flow in the deformable porous media, our proposed model enables us to capture the fluid–solid interaction of the pore fluid and solid constituents during crack growth. Numerical experiments are conducted to analyze how the presence of cavities affects the accuracy of predictions based on the homogenized effective medium during crack growth.

For some polycrystalline materials such as austenitic stainless steel, magnesium, TATB, and HMX, twinning is a crucial deformation mechanism when the dislocation slip alone is not enough to accommodate the applied strain. To predict this coupling effect between crystal plasticity and deformation twinning, we introduce a mathematical model and the corresponding monolithic and operator splitting solver that couples the crystal plasticity material model with a phase field twining model such that the twinning nucleation and propagation can be captured via an implicit function. While a phase-field order parameter is introduced to quantify the twinning induced shear strain and corresponding crystal reorientation, the evolution of the order parameter is driven by the resolved shear stress on the twinning system. To avoid introducing an additional set of slip systems for dislocation slip within the twinning region, we introduce a Lie algebra averaging technique to determine the Schmid tensor throughout the twinning transformation. Three different numerical schemes are proposed to solve the coupled problem, including a monolithic scheme, an alternating minimization scheme, and an operator splitting scheme. Three numerical examples are utilized to demonstrate the capability of the proposed model,
as well as the accuracy and computational cost of the solvers. [preprint]
​

There are many journal articles dedicated to constitutive models that show good matches on selected data. However, how useful are these models if we don't report or know their weakness? Our recently accepted CMAME paper uses deep reinforcement learning and game theory to explore this important question. By conceptualizing the efforts to validating and falsifying the model as a competing activities, we introduce AI agents to compete against each others to explore each others' weakness and through competition improving the resultant model and finding the Nash equilibrium that represents the limits of the state-of-the-art of each model, hand-crafted or AI-generated. The interesting aspect is that this competition can be applied to any material laws and data set. Please consider submit data/model to us and we can validate and falsify the model for you. More information can be found in the preprint [PDF].

The lectures for the entire 3-day workshop can be found at the official website of ALERT. 

alertgeomaterials.eu/2020/10/videos-of-the-doctoral-school-2020/

Special thanks to the organizers, Professors Wei Wu and Manuel Pastor, and the colleagues who attend the talks. 

PhD student Hyoung Suk Suh passed the qualification exam. His work is on modeling the thawing and freezing of frozen porous media. In the proposal talk, Hyoung Suk introduces the mathematical framework requires to simulate the freezing and thawing of porous media at the pore scale (see the rehearsal Youtube Video below). 

I am excited to announce that our PhD student Eric Bryant has successfully defended his dissertation "Capturing Evolving Size-Dependent Anisotropy from Brittle Fracture to Plasticity for Geological Materials" and will join Los Alamos National Laboratory as postdoc research associate. His primary appointment will be with the fluid dynamics and solid mechanics group of the Theoretical Division (T-3).

During his tenure in the Sun research group, Eric has been awarded the Presidential Fellowship and the Guggenheim Fellowship. His PhD work focuses on modeling the size effect of evolving anisotropy of fracture and plastic deformation. Traditionally, one may introduce scaling law to incorporate how shear and tensile strengths depend on the size of the specimen. In his work, the main focus is also to investigate how does the rotation among the principal directions of the elastic strain, tensorial internal variables and stress tensor evolves across length scales and during the deformation process. He is the authors of 4 journal articles and one manuscript very close to completion. Among them, three of them published in Computer Methods in Applied Mechanics and Engineering, and one in International Journal of Fracture as listed below. 

Congratulations, Eric! 

Published work:

1. A. Qinami, E.C. Bryant, W.C. Sun, M. Kaliske, Circumventing mesh bias via r-and h-adaptive refinement techniques for the variational eigenfracture model, International Journal of Fracture, doi:10.1007/s10704-019-00349-x, ​2019. 
2. E.C. Bryant, W.C. Sun, Mixed-mode phase field fracture for secondary cracks in isotropic and anisotropic brittle rocks with consistent kinematics, Computer Methods in Applied Mechanics and Engineering, doi:10.1016/j.cma.2018.08.008, 2018. [PDF]
3. E.C. Bryant, W.C. Sun, micromorphic-regularized anisotropic Cam-clay-type model for capturing size-dependent anisotropy, Computer Methods in Applied Mechanics and Engineering, doi:10.1016/j.cma.2019.05.003, 2019. 
4. S. Na, E.C. Bryant, W.C. Sun, A configurational force for adaptive re-meshing of gradient-enhanced poromechanics problems with history-dependent variables, Computer Methods in Applied Mechanics and Engineering, doi:10.1016/j.cma.2019.112572, 2019. [PDF]
5. E.C. Bryant, W.C. Sun, ​Phase field modeling of frictional slip with slip weakening/strengthening  under non-isothermal conditions, in preparation. 

Congratulations again to my Ph.D. student Jarett Poliner for winning the NDSEG Fellowship!
​

Presenter: Dr. Steve WaiChing Sun, Columbia University
Title: Some applications of graph theory in data-driven multi-scale mechanics
Video: Watch a recording of the seminar ​
Abstract: In this talk, we will share our experience in using undirected and directed graphs to solve computational solid mechanics problems with a variety of deep neural networks. In the first half of the talk, we will focus on the usage of undirected weighted graphs that represent the microstructures. We will demonstrate 1) how to effectively represent microstructures such as polycrystals, granular assemblies and composites as node-weighted graphs, a network of nodes with assigned attributes connected by edges, 2) how to create low-dimensional topological descriptors via graph convolution neural network that exhibits spatial and rotational invariance properties and 3) how these topological descriptors can be used to enhance the accuracy and robustness of the forward predictions and generalize the surrogate constitutive models generated via semi-supervised learning. In the second half of the talk, we will examine the application of directed multi-graphs that represent causality/relational knowledge of material laws. By idealizing the process of modeling constitutive laws as a multi-player game, we will examine 4) how the process of writing, validating and falsifying a constitutive law can be formulated as a Markov decision process, and 5) how a model-free deep reinforcement learning paradigm can introduce  artificial intelligence (AI) modelers and experimentalists that learn to create hand-crafted-like constitutive models through competitions and repeated trial and errors. Examples will be provide to illustrate how  these self-interacting, self-improving AI agents discover new hidden hierarchical structures of mechanics knowledge,  spot the weakness of existing models and create new approaches to incorporate non-Euclidean data traditionally excluded in constitutive laws to make predictions more accurate and robust. 

Our postdoctoral research scientist Chuanqi Liu has just received an offer from the Institute of Mechanics in the Chinese Academy of Sciences (CAS). He is selected by the 100 talent program (pioneering project) of CAS and is offered the position as an associate professor. During his tenure with us, Chuanqi has been a productive member of our team and has published the following peer-reviewed articles: 

1. C. Liu", W.C. Sun, ILS-MPM: an unbiased implicit level-set-based material point method for frictional particulate contact mechanics of deformable particles, Computer Methods in Applied Mechanics and Engineering, accepted, 2020. [PDF]
2. C. Liu", W.C. Sun, Shift domain material point method for solids in the finite deformation range, special thematic issue for Meshfree and Particle Methods for Modeling Extreme Loadings, Computational Particle Mechanics, doi: 10.1007/s40571-019-00239-y, 2019. [PDF]

Congratulations, Chuanqi! 

One key drawback of classical discrete/distinct/granular element methods for particulate mechanics is that they cannot generate any kinetic and kinematics information at the sub-grain scales. Nevertheless, many dissipative mechanisms of granular materials are actually originated from path-dependent behaviors at the sub-grain scales where wear, damage, fracture and fragmentation occurs. This simplification therefore may lead to a departure of force chain topology and therefore make the resultant simulations inaccurate. Recovery of these sub-scale information while capturing the geometry and form of each individual grains is inherently a difficult task. 

In this work, our postdoc Dr. Chuanqi Liu introduces an implicit material point method designed to bypass meshing of bodies by employing level set functions to represent boundaries at structured grids. This implicit function representation provides an elegant means to link an unbiased intermediate reference surface with the true boundaries by closest point projection as shown Leichner et al. 2019. We then enforce the contact constraints by a penalty method where the Coulomb friction law is implemented as an elastoplastic constitutive model such that a return mapping algorithm can be used to provide constitutive updates for both the stick and slip states. To evolve the geometry of the contacts properly, the Hamilton-Jacobi equation is solved incrementally such that the level set and material points are both updated according to the deformation field. To improve the accuracy and regularity of the numerical integration of the material point method, a moving least square method is used to project numerical values of the material points back to the standard locations for Gaussian-Legendre quadrature. Several benchmarks are used to verify the proposed model. Comparisons with discrete element simulations are made to analyze the importance of stress fields on predicting the macroscopic responses of granular assemblies. [manuscript]

In recognition of his groundbreaking research illuminating the mechanics and physics of porous geomaterials like rocks, soil, concrete and salt, Professor Steve WaiChing Sun has earned the prestigious John Argyris Award for Young Scientists. This award is given by the International Association for Computational Mechanics (IACM).
Bridging mathematical science, theoretical mechanics, and industrial applications, Sun’s interests focus on computational poromechanics and geomechanics for a variety of applications, ranging from carbon dioxide storage to disposal of nuclear waste. In addition to the John Argyris award, Sun has received several prominent international awards in theoretical and computational mechanics, including the Zienkiewicz Numerical Methods in Engineering Prize from Institution of Civil Engineers (UK), the ASCE Engineering Mechanics Institute Leonardo de Vinci Award (USA), Dresden Fellowship (Germany), as well as the young investigator awards from funding agencies, including the US National Science Foundation CAREER Award, the US Air Force Young Investigator Program Award, and the US Army Young Investigator Program Award.
Highlighting distinguished scholarship and outstanding accomplishments, the biennial John Argyris Award for Young Scientists celebrates influential researchers 40 and under. Sun, an assistant professor of civil engineering and engineering mechanics since 2014, will be the first Columbia faculty member and the first Chinese American to receive this honor. He will receive the award at the opening ceremony for the joint organization of the 14th IACM World Congress in Computational Mechanics and the 8th European Congress on Computational Methods in Applied Science and Engineering this summer in Paris. [URL]

My colleagues and I have obtained the approval from the board of governors of ASCE EMI to establish a new committee in the ASCE Engineering Mechanics Institute for applying machine learning to AI. The first meeting for this new committee will occur during the ASCE EMI conference at Columbia University this coming May. ​See [URL]

Abstract:

This paper examines the frame-invariance  (and the lack thereof) exhibited in simulated anisotropic elasto-plastic responses generated from supervised machine learning of classical multi-layer and informed-graph-based neural networks, and proposes different remedies to fix this drawback. The inherent  hierarchical relations among physical quantities and state variables in an elasto-plasticity model are first represented as directed graphs,  where three variations of the graph are tested. While feed-forward neural networks are used to train path-independent constitutive relations (e.g., elasticity), recurrent neural networks are used to replicate responses that depends on the deformation history, i.e. or path dependent. In dealing with the objectivity deficiency, we use the spectral form to represent tensors and, subsequently, three metrics, the Euclidean distance between the Euler Angles, the distance from the identity matrix, and geodesic on the unit sphere in Lie algebra, can be employed to constitute objective functions for the supervised machine learning. In this, the aim is to minimize the measured distance between the true and the predicted 3D rotation entities. Following this, we conduct numerical experiments on how these metrics, which are theoretically equivalent, may lead to differences in the efficiency of the supervised machine learning as well as the accuracy and robustness of the resultant models. Neural network models trained with tensors represented in component form for a given Cartesian coordinate system are used as a benchmark. Our numerical tests show that, even given the same amount of information and data, the quality of the anisotropic elasto-plasticity model is highly sensitive to the way tensors are represented and measured. The results reveal that using a loss function based on geodesic on the unit sphere in Lie algebra together with an informed directed graph yield significantly more accurate rotation prediction than the other tested approaches. [PDF]

We are a part of the multi-university team who has been awarded a 2 million grant for leveraging interpretable  augmented intelligence for multiscale discovery. 

Award Abstract #1940203

Collaborative Research: I-AIM: Interpretable Augmented Intelligence for Multiscale Material Discovery

NSF Org:Office of Advanced Cyberinfrastructure (OAC)

ABSTRACT

The ability to model, predict, and improve the mechanical performance of engineering materials such as polymers, composites, and alloys can have a significant impact on manufacturing, with important economic and societal benefits. As advanced computational algorithms and data science approaches become available, they can be harnessed to disrupt the current approaches to materials modeling, and allow for the design and discovery of new high-strength, high-performance materials for manufacturing. Bringing together multidisciplinary teams of researchers can maximize the impact of these new tools and techniques. This Harnessing the Data Revolution Institutes for Data-Intensive Research in Science and Engineering (HDR-I-DIRSE) award supports the conceptualization of an Institute to develop novel data science methods, address fundamental scientific questions of Materials Engineering and Manufacturing, and build such multidisciplinary teams. The project will apply novel data science methods to advance the analysis of large sets of structural data of composite materials and alloys from the atomic scale to correlate with and predict mechanical properties. The methods are based on machine learning techniques and uncertainty quantification, and will help uncover underlying structural features in the materials that determine the properties and performance. The methods and results will help accelerate the development of ultra-high strength and lightweight carbon-based composites for aerospace applications, and multi-element superalloys for more durable engine parts, by navigating in the large possible design space and providing faster predictions than experiments and traditional simulation methods. The project will also lead to new methods and computational algorithms that will become publicly available. The investigators will train graduate and undergraduate students from various disciplines with a focus on engaging women and minorities in STEM fields, develop short courses that integrate novel Materials Science and Engineering applications and Data Science methods, and foster vertical integration of interdisciplinary research from undergraduate students to senior scientists.

This project aims at building an effective and interpretable learning framework for materials data across scales to solve a major challenge in current data-driven materials design. The combined Materials Science and Data Science approaches will synergistically contribute to the development and use of interpretable and physics-informed data science methodologies to gain new understanding of mechanical properties of polymer composites and alloys, with the potential to be expanded into different property sets and different systems. The PIs will utilize available data efficiently through combination with physical rules and prior knowledge, to develop an interpretable augmented intelligent system to learn principles behind the association of input structures with material properties with uncertainty quantification. The interconnected tasks involve the (1) collection and curation of large amounts of computational and experimental data for polymer/carbon nanotube composites and alloys from open data sources and targeted calculations and experiments, (2) the development of geometric and topological methods incorporating physical principles to generate a better, more sensitive low-dimensional representation of the multidimensional data and characterize the parameter space related to mechanical properties, (3) the development of a Bayesian deep reinforcement learning framework to generate interpretable knowledge graphs that depict the relational knowledge among physical quantities with uncertainty quantification, and (4) the prediction of mechanical properties to reveal design principles to improve materials performance, evaluate and validate the methods, and develop software for dissemination.

This project is part of the National Science Foundation's Harnessing the Data Revolution (HDR) Big Idea activity and is co-funded by the Division of Civil, Mechanical and Manufacturing Innovation.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria. 

More information can be found in the official announcement from NSF [URL].  

A configurational force for adaptive re-meshing of gradient-enhanced poromechanics problems with history-dependent variables​

SeonHong Na, Eric C Bryant, Waiching Sun
​
We introduce a mesh-adaption framework that employs a multi-physical configurational force and Lie algebra to capture multi-physical responses of fluid-infiltrating geological materials while maintaining the efficiency of the computational models. To resolve sharp changes of both displacement and pore pressure, we introduce an energy-estimate-free re-meshing criterion by extending the configurational force theory to consider the energy dissipation due to the fluid diffusion and the gradient-dependent plastic flow. To establish new equilibria after re-meshing, the local tensorial history-dependent variables at the integration points are first decomposed into spectral forms. Then, the principal value and direction are projected onto a smooth field interpolated by the basis function of the finite element space via the Lie-algebra mapping. Our numerical results indicate that this Lie algebra operator, in general, leads to a new trial state closer to the equilibrium than the ones obtained from the tensor component mapping approach. A new configurational force for dissipative fluid-infiltrating porous materials that exhibit gradient-dependent plastic flow is introduced such that the re-meshing may accommodate the need to resolve the sharp pressure gradient as well as the strain localization. The predicted responses are found to be not influenced by the mesh size due to the micromorphic regularization, while the adaptive meshing enables us to capture the width of deformation bands without the necessity of employing fine mesh everywhere in the domain. [PDF]

2019-07-29
#1971999 - A Cooperative Two-player Game for Data-driven Discovery of Elasto-plasticity Knowledge Represented in Directed Graph
02:00 - 02:20
Minisymposium#203 Data-driven Modeling Using Uncertainty Quantification, Machine Learning and Optimization
Authors Kun Wang ,WaiChing Sun * ,Qiang Du
LocationR oom # Lone Star Ballroom F - LVL 3
​We introduce a multi-agent meta-modeling game to generate data, knowledge, and models that make predictions on constitutive responses of elasto-plastic materials. We introduce a new concept from graph theory where a modeler agent is tasked with evaluating all the modeling options recast as a directed multigraph and find the optimal path that links the source of the directed graph (e.g. strain history) to the target (e.g. stress) measured by an objective function. Meanwhile, the data agent, which is tasked with generating data from real or virtual experiments (e.g. molecular dynamics, discrete element simulations), interacts with the modeling agent sequentially and uses reinforcement learning to design new experiments to optimize the prediction capacity. Consequently, this treatment enables us to emulate an idealized scientific collaboration as selections of the optimal choices in a decision tree search done automatically via deep reinforcement learning.

2019-07-31
#1971644 - Data-driven Validation of Bishop’s Effective Stress Principle through Deep Reinforcement Learning
02:20 - 02:40
Minisymposium#105 Computational Geomechanics, in honor of Prof. Mary F. Wheeler
Authors Yousef Heider * ,Kun Wang ,Hyoung Suk Suh ,WaiChing Sun
Location Room # Lone Star Ballroom C - LVL 3

In analogy to Terzaghi’s effective stress principle in fully-saturated porous media, Bishop’s effective stress principle presents a partition of the total stress in unsaturated porous media between suction and effective stress contributions. Although widely applied in Geomechanics, the validity and generality of Bishop’s principle across saturation regimes still a matter of debate, especially for path-dependent materials that exhibit hysteresis retention behaviors. The proposed meta-modeling automated learning approach makes use of data-based constitutive modeling, generated via reinforcement learning, to evaluate the validity and generality of Bishop’s effective stress principle for various types of blind predictions involving material failures, such as strain localization and brittle fracture. Synthetic micro-structural-based data of unsaturated granular materials (such as coordination number, fabric tensor, porosity, saturation, suction, and intrinsic permeability) are generated using the discrete element method DEM together with the pore-network approach, applied to a representative volume element (RVE). Data set generated from sub-scale simulations are used to automatically create, train, calibrate and validate plausible alternative stress partition theories represented by directed graphs until an optimal knowledge graph is formed. The blind prediction performance of the data-driven discovery will then be compared with predictions based on different variations of the effective stress principle for unsaturated porous media.

2019-07-31
#1971799 - A Micromorphic-regularized Cam-clay-type Model for Capturing Size-dependent Anisotropy in Geological materials
05:30 - 05:50
Minisymposium#105 Computational Geomechanics, in honor of Prof. Mary F. Wheeler
Authors Eric Bryant* ,WaiChing Sun
LocationRoom # Lone Star Ballroom C - LVL 3
We introduce a micromorphic-regularized anisotropic modified Cam-clay model which captures the size-dependent anisotropic elastoplastic responses for clay, mudstone, shales and sedimentary rock. To capture the distinctive anisotropic effect induced by the micro-structures of clay particle aggregate, clusters, peds, micro-fabric and mineral contact, we use a mapping the links the anisotropic stress state to a fictitious stress space to introduce anisotropy to the modified Cam-clay model at the material point scale. Meanwhile, the meso-scale aniostropy is captured via an anisotropic micromorphic regularization model such that the gradient-enhanced plastic flow may exhibit anisotropic responses via a diffusivity tensor. This diffusivity tensor enables the micromorphic regularized model to exhibit plastic flow non-co-axial to the stress gradient of the yield function without introducing non-associate flow rules and hence provide additional degree of freedom for modelers to capture the size-dependent ansiotropy of geological materials that exhibit different anisotropic responses across different length scales. Numerical examples are used to examine the volumetric locking and numerical stability issues that may occur at critical state where isochoric plastic flow dominates the deformation mode. In particular, we present evidence that the micromorphic regularization could also be a potential remedy to overcome the volumetric locking and the spurious checkerboard modes. The influence of the size-dependent anisotropy on the formation and propagation of shear band in the anisotropic material is demonstrated. In the future, we will explore coupling to a phase field fracture model, in order to predict the wide spectrum of brittle and ductile anisotropic responses.